• automatic casting grinding ball molding line

Automatic Balls Separating and Sorting Machine

TYPEAutomatic Balls separating and Sorting MachineTYPEBalls Separator
WORKING METHODAutoWORKING METHODManu
FUNCTIONSeparating and Sorting of Balls, Runners, Pouring Gate, SandFUNCTIONSeparating of Balls, Runners, Pouring Gate
POWER85KWPOWER18.5KW
SAND RECYCLINGYesSAND RECYCLINGNo

Product Introduction

ITEM: Automatic Balls Separating and Sorting Machine

After cooling the casting grinding media ball, using automatic balls separating and sorting machine to clean the sand, separating, sorting and delivery. Each process works independently. With the help of the PLC program, setting different working data according to the different size of balls. The designed working capacity can up to 3–6tons/hour. All the equipment will be installed under the ground, equipped with the soundproof plate and dust remover machine, working environment improves a lot.

Advantages

  • Reduce labor tensity. Only need to hang, sorting, cleaning and separating all belongs to machine’s work.
  • Improve productivity. As before one casting grinding balls molding line produced balls need at least 2 operators for fully one day working. But adopting our machine, one operator can process double molding line produced balls. Productivity improved 4-6times.
  • All equipment is installed under the ground. Improve the utilization of effective area of workshop.
  • Safety and environmental friendly. Dust reduced from 300-800mg/m3 to50mg/m3 , noise reduced from 120-150dB to 80dB.

Comparision

Automatic balls separating and sorting machine : manual operation

ITEMΦ50 Productivity

(kg/people/h)

Φ80 Productivity

(kg/people/h)

Φ100 Productivity

(kg/people/h)

Balls &castings head

(Surface sand cleaning rate)

Balls & casting (head sorting rate)Noise

(dB)

Dust

(mg/m³)

AUTOMATIC400070007500≥98%≥98%<80<50mg
MANUAL750kg1000kg1200kgAbout  90%about 95%>145>500mg

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Product Introduction

ITEM: Balls Separator 

This equipment is a special machine for wear resistant ball’s post-treatment. Collision friction between the casting balls separates the balls and pouring gates and risers. And polish the surface of the balls so that to realize the mechanization of the separation process and grinding process. It improves casting balls’ productivity and optimizes products quality. Compared with manual labor, work efficiency is improved by 5 times, greatly reduce the labor intensity and production costs.

Technical Datas

NO.ITEMDATA
1Rating power18.5KW
2Rating voltage380V
3Phrase3Phrases
4Frequency50HZ
5Reducer type500type,reduction gear ratio17.5
6Bearing type of bearing block6320
7V-belt typeC2159
8Overall dimension

(L*W*H)

2800×1900×2050mm
9Max Loading1000kgs
10Processing time10-120mins
11Weight4.5tons

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Working Video for Automatic machine

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