• automatic casting grinding ball molding line
  • balls and cylpebs separating machine
12

Mill Balls Separating and Sorting Machine

TYPEAutomatic Balls separating and Sorting MachineTYPEBalls Separator
WORKING METHODAutoWORKING METHODSemi-auto
FUNCTIONSeparating and Sorting of Balls, Runners, Pouring Gate, Sand FUNCTIONSeparating of Balls, Runners, Pouring Gate
POWER85KWPOWER18.5KW
SAND RECYCLING YesSAND RECYCLING No
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The Grinding Media Sorting Machine is specially designed for sorting steel balls, grinding rods, and other grinding media by size and weight. It ensures precise classification, improves ball mill efficiency, and extends the service life of grinding media. Widely used in mining, cement, power plants, and metallurgical industries, it is an essential part of modern milling operations.

Applications of Ball Sorting Machine

  • Cement and clinker production
  • Mining operations (iron, copper, gold, etc.)
  • Power plants with ball mills
  • Metallurgical plants and alloy processing
  • Any industry using ball mill grinding media
Auto TypeSemi-auto TypeWorking Video

Product Introduction

ITEM: Automatic Mill Balls Separating and Sorting Machine

After cooling the casting grinding media ball, using automatic balls separating and sorting machine to clean the sand, separating, sorting, and delivery. Each process works independently. With the help of the PLC program, setting different working data according to the different size of balls. The designed working capacity can up to 3–6tons/hour. All the grinding media sorting machine will be installed under the ground, equipped with the soundproof plate and dust remover machine, working environment improves a lot.

Advantages of Ball Sorting Machine

  • Reduce labor tensity. Only need to hang, sorting, cleaning and separating all belongs to machine’s work.
  • Improve productivity. As before one casting grinding balls molding line produced balls need at least 2 operators for fully one day working. But adopting our machine, one operator can process double molding line produced balls. Productivity improved 4-6times.
  • All equipment is installed under the ground. Improve the utilization of effective area of workshop.
  • Safety and environmental friendly. Dust reduced from 300-800mg/m3 to50mg/m3 , noise reduced from 120-150dB to 80dB.

Comparision

Automatic balls separating and sorting machine : manual operation

ITEM Φ50 Productivity

(kg/people/h)

 Φ80 Productivity

(kg/people/h)

 Φ100 Productivity

(kg/people/h)

 Balls &castings head

(Surface sand cleaning rate)

 Balls & casting (head sorting rate) Noise

(dB)

 Dust

(mg/m³)
AUTOMATIC 4000 7000 7500 ≥98% ≥98% ＜80 ＜50mg
MANUAL 750kg 1000kg 1200kg About  90% about 95% ＞145 ＞500mg

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Product Introduction

ITEM: Balls Separator 

This Balls Separator is a special machine for wear-resistant mill balls separating and cleaning. Collision friction between the casting mill balls separates the balls and pouring gates and risers. And polish the surface of the balls so that to realize the mechanization of the separation process and grinding process. It improves casting balls’ productivity and optimizes product quality. Compared with manual labor, work efficiency is improved by 5 times, greatly reduce the labor intensity and production costs.

Technical Datas

NO. ITEM DATA
1 Rating power 18.5KW
2 Rating voltage 380V
3 Phrase 3Phrases
4 Frequency 50HZ
5 Reducer type 500type，reduction gear ratio17.5
6 Bearing type of bearing block 6320
7 V-belt type C2159
8 Overall dimension

（L*W*H）

 2800×1900×2050mm
9 Max Loading 1000kgs
10 Processing time 10-120mins
11 Weight 4.5tons

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Working Video for Automatic machine

Working Video for Semi-auto Machine

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